back
to www.audiodesignguide.com |
To get more information contact me at: webmaster@audiodesignguide.com |
INTRODUCTION
This is a 20-25W Class A Single ended no feedback amplifier.
If you are looking for an extreme quality amplifier and
you don't need high power this is the project for you because nothing can have
higher performances.
After 20 year I have
rebuild the same project because this is perfect on all aspects except the
efficiency but this is normal for a true single ended class
A.
This project is an hybrid amplifier composed by a tube voltage
amplifier followed by a single ended mosfet current amplifier with an exclusive
configuration.
I have published several
articles about this my current amplifier and this design was the winner of the
award in the Circuit ideas in May 2000 on Electronics World which
is the most important electronic magazine in the world.
This amplifier was
built by a lot of people around the world and everyone are enthusiastic about
the result, the sound is compared to that of the best single ended vacuum tube
amplifiers but this have a higher performances in terms of driving capacity
(damping factor) and low distortion.
To read these articles search on the web page: www.audiodesignguide.com/doc/index1.html
It seems
a silly and common circuit but it has got great differences from any other
similar design, that’s why this is unique.
We have a typical source
follower (as an emitter follower but with a Mosfet) working in pure class A with
a current generator.
Please note that this circuit works only in pure
class A, so it requires enough bias current for the requested output power.
There are no particular limits on the power that can be delivered but obviously
the efficiency of this amplifier is very low, 25% theoretical and 15% real so
you need a big heatsink also for medium power about 20W.
To drive this
current amplifier is necessay a voltage stage
with an output swing not lower than 10Vrms and Rout < 1000ohm.
.
In my design the first feature
making a big difference in the sonic results is the negative power supply and
the signal ground tied to the drain of source follower.
With this design we achieve:
The discoupling
The power supply integrate a Virtual Battery to get a reduced ripple and to use lower capacitors.
The 500
Ohm precision trimmer should be set to balance the output fuse voltage to 1/2 of
the regulator output.
This
single trim should be set after the switch-on, because it just optimizes the
output swing to the maximum available.
The 2 x 18V 1W zener are optional and these can be used to
prevent crash of the mosfet when it receive bad input signal like a vacuum stage
startup (these could decrease the sonic performances).
The
phase on output terminals has been inverted because here I will use a voltage
amplifier that reverses the phase.
The
quiescent current is set by the resistence on current generator source pin, and
can be changed with the simple formula Iq = 0.65 / R where 0.65 is the
transistor Vbe.
With a
bias current of 3A you can get about 20 Wrms on 4 and 8 ohm load.
The power
can be increased with the unique drawback of the dissipated power (heat)!
The power supply transformer can be used with different voltages and currents, from 20V to 37V without any changes.
I have already specified the only problem with this
project is efficiency so first of all it is necessary to establish the maximum
power that we are able to dissipate.
We will have about 20W with a power
to dissipate near to 130W per channel so the efficiency is
15.6% but a single ended with the same output power is very similar, for example
the myGM70 SE give this result:
description | voltage (V) | current (mA) | power (W) |
anode current GM70 | 1100 | 80 | 88 |
anode current D3a | 180 | 20 | 4 |
filament GM70 | 20 | 3000 | 60 |
filament D3a | 6.3 | 315 | 2 |
total | 154 |
Using full wave rectifier | ||||||||||||||||||||||||
VAC (V) | Ibias (A) | Rdc prim. (ohm) | Rdc sec (ohm) | Capacity (uF) | Capacity (F) | Frequency (Hz) | Vripple (V) | Vdc (V) | Vmedium (V) | Power to dissipate (W) | Heatsink (°C/W) | Tamb max (°C) | Tchassie (°C) | R8 (ohm) | R13 (ohm) | Vgs (th) | Vdc lost on reg. > Vripple (V) | Vdc after reg. (V) | Vout (Vp) | Vout (Vrms) | Rload (ohm) | Iout (Irms) | Pout max with voltage used (W) | Pout max with current used (W) |
36.0 | 3.00 | 2.0 | 0.5 | 4700.0 | 4.700E-03 | 50 | 3.2 | 46.6 | 43.4 | 130.3 | 0.18 | 35 | 58 | 10000 | 500 | 3 | 5.1 | 38.4 | 18.2 | 12.9 | 8.0 | 2.1 | 20.8 | |
36.0 | 3.00 | 2.0 | 0.5 | 4700.0 | 4.700E-03 | 50 | 3.2 | 46.6 | 43.4 | 130.3 | 0.18 | 35 | 58 | 10000 | 500 | 3 | 5.1 | 38.4 | 18.2 | 12.9 | 6.0 | 2.1 | 27.7 | |
36.0 | 3.00 | 2.0 | 0.5 | 4700.0 | 4.700E-03 | 50 | 3.2 | 46.6 | 43.4 | 130.3 | 0.18 | 35 | 58 | 10000 | 500 | 3 | 5.1 | 38.4 | 18.2 | 12.9 | 4.0 | 2.1 | 18.1 |
Using bridge rectifier | ||||||||||||||||||||||||
VAC (V) | Ibias (A) | Rdc prim. (ohm) | Rdc sec (ohm) | Capacity (uF) | Capacity (F) | Frequency (Hz) | Vripple (V) | Vdc (V) | Vmedium (V) | Power to dissipate (W) | Heatsink (°C/W) | Tamb max (°C) | Tchassie (°C) | R8 (ohm) | R13 (ohm) | Vgs (th) | Vdc lost on reg. > Vripple (V) | Vdc after reg. (V) | Vout (Vp) | Vout (Vrms) | Rload (ohm) | Iout (Irms) | Pout max with voltage used (W) | Pout max with current used (W) |
36.0 | 3.00 | 2.0 | 0.5 | 4700.0 | 4.700E-03 | 50 | 3.2 | 45.8 | 42.6 | 127.8 | 0.18 | 35 | 58 | 10000 | 500 | 3 | 5.0 | 37.6 | 17.8 | 12.6 | 8.0 | 2.1 | 19.9 | |
36.0 | 3.00 | 2.0 | 0.5 | 4700.0 | 4.700E-03 | 50 | 3.2 | 45.8 | 42.6 | 127.8 | 0.18 | 35 | 58 | 10000 | 500 | 3 | 5.0 | 37.6 | 17.8 | 12.6 | 6.0 | 2.1 | 26.5 | |
36.0 | 3.00 | 2.0 | 0.5 | 4700.0 | 4.700E-03 | 50 | 3.2 | 45.8 | 42.6 | 127.8 | 0.18 | 35 | 58 | 10000 | 500 | 3 | 5.0 | 37.6 | 17.8 | 12.6 | 4.0 | 2.1 | 18.1 |
Download this Excel table to customize your Power Follower
(start download).
The
output device, IRFP150, can be substituted by their TO3 equivalents or by other
similar MOSFETs like IRF250, IRFP250, IRF240, IRFP240, with a minimal impact but
the IRFP150 has been selected because these have a lower input capacitance.
There are some differences on mosfet specifications from one manufacturer to
another, a low input capacity is crucial for having a good high frequency
response:
IRFP150 IRF Ciss=2800pF
IRFP150 Fairchild Ciss=2000pF
IRFP150 Vishay Cis=2800pF
IRFP150NPBF Ciss=1900pF
The my voltage stage with the 6072A have an output impedante of 670ohm so the high frequency cut-off can be calculated with:
Ft(-3dB) = 1 / (2 * pi * C * R) = 1 / (2 * 3.14 * 1900pF * 670) = 1 / ( 2 * 3.14 * 1900E-12 * 670) = 125KHz
The my second voltage stage with the 12AX7 have an output impedante of 427ohm so the high frequency cut-off can be calculated with:
Ft(-3dB) = 1 / (2 * pi * C * R) = 1 / (2 * 3.14 * 1900pF * 427) = 1 / ( 2 * 3.14 * 1900E-12 * 427) = 178KHz
In this new design I have used the IRFP150NPBF by Infineon (RS cod. 541-0856) with only 1900pF.
VOLTAGE AMPLIFIER
The presented topology, has
NO voltage gain (actually it looses something 1.3%) so it should be driven by voltage gain stage, with an output swing not lower than 10Vrms and Rout < 1000ohm.Ft(-3dB) = 1 / (2 * pi * C * R) = 1 / (2 * 3.14 * 1900pF * 2Kohm) = 1 / ( 2 * 3.14 * 1900E-12 * 2000) = 42KHz
I thought of this voltage amplifier looking for
something that would sound great without using anodic inductors and interstage
transformers.
Compared to the
100W hybrid
amplifier, in this case we don't need an extreme dynamic to drive a current
amplifier, 14Vrms are enough.
Both the following designs give good performances (voltage gain and output impedance), the tubes used have a good reputation for sound quality and the vacuum tubes are in the current production.
6072 version
This 6072A driver powered at 280V and with an
input signal of 0.58Vrms give about
18Vrms with 1% thd.
12AX7 version
This 12AX7 driver powered at 280V and with an input
signal of 0.33Vrms give about
19Vrms with 0.56% thd.
Here the distortion is lower but has been apply a local feedback on first
stage becasue there is no cathode capacitor.
12AX7 - 6072A socket.
This is the complete schematic of the voltage amplifier including the power supply section allocated in the same pcb.
TO DO
I advise to build this project using a pcb instead of an
air wiring because it is certainly more stable.
A few years ago a shop on ebay was authorized to sell the printed circuit boards of this project, I do not take money from these sales.
Ebay shop for the PCB new release 2019
This is a single channel pcb so duplicate the components list.
Mount the resistances in parallel configuration in opposite phase or direction.
R1=Rbias 0.2ohm 5W
Mouser 71-LVR5-0.2
R3
1Kohm 2W
Mouser
660-MO2CT631R102J
R9
2Kohm 2W
Mouser
660-MO2CT631R202J
R11/R10
500ohm multi turns trimmer Mouser
81-PV36W501C01B00
R4,R5
470ohm 1/4W 1%
R6,R7
220Kohm 1/4W 1%
Mouser
594-MBB02070C2203FCT
R12
2700ohm 2W
Mouser
660-MO2CT631R272J
R16
220ohm 1/4W 1%
R14
1Kohm 1/4W 1%
Mouser
594-MBB02070C1001FC1
R15
100Kohm 1/4W 1%
Mouser
594-MBB02070C1003FCT
R13 500ohm 1/4W 1%
R8
10Kohm 2W
Mouser
660-MO2CT631R103J
Q1,Q2,Q3
IRFP150NPBF
RS 541-0856
Q4
MJE340
Mouser 863-MJE340G
D14,D5
zener 18V 1W
Mouser 78-1N4746A
F3
fuse 5A FAST with fuse holder Mouser
534-4628
C1,C4 470uF 63V
Mouser
647-UPW1J471MHD3
C2 0.47-1.0uF 400V
MKP
C3 100uF 50V
Mouser
647-UPW1J101MPD
C5 1000uF 50V
Mouser
647-LKG1J102MESZCK
Cout min. 4700uF 50V Nichicon KG
Mouser
647-LKG1H472MESCBK
Cpsu min. 4700uF
or 10000uF 63V
Dpsu
DSA70C200HB schottky diode RS 125-8033
Rout
1Kohm 2W
Mouser
660-MO2CT631R102J
Isolators Bergquist SP400-0.007-00-104 RS RS541-0856
The connections are 63862-1 (CUT STRIP) by TE Connectivity / AMP (cod. Mouser 571-63862-1-CT, cod. RS 718-7987)
Ebay shop for the PCB new release 2019
This is a two channels pcb so the components list is complete.
Mount the
resistances in parallel configuration in opposite phase or direction.
R1,R2,R18,R19 100Kohm 1/2W 1% Mouser
594-MBB02070C1003FCT
R5,R6,R22,R23
220Kohm 1/2W 1%
Mouser
594-MBB02070C2203FCT
R9,R10,R26,R27
R3,R4,R20,R21, 1000ohm 1/4W 1%
Mouser
594-MBB02070C1001FC1
R11,R34
R7,R8,R24,R25 5600ohm 1/4W 1%
<<< 5600ohm for 6072 and 4000ohm for the 12AX7
R15,R16,R31,E32 220ohm 1/4W 1%
R17,R33
3.3ohm 2W
Mouser
660-MOSX2CT52R3R3J
R12,R30
100Kohm 1/4W 1%
Mouser
594-MBB02070C1003FCT
R14,R29 150Kohm 3W
R13,R28 18Kohm 2W
C1.C3
220uF 6.3V OS-CON
Mouser
667-6SEPC220M+TSS
<<< not use for 12AX7
C2,C4
33uF 400V
Mouser
647-UVY2G330MHD
C5,C6
100uF 400V
Mouser
647-LGU2G101MELZ
CY1-CY8
10nF 440VAC RS 335-066 o
80-R474I210050A1K
U$3,U$6 IRF840
Mouser
844-IRF840APBF
U$11,U$7 33uF 400V Solen
MKP
D1,D2,D3,D4,D6,D7,D8,D9
UF5406
Mouser 625-UF5408-E3
D5,D10
zener 10V 1W
KK1,KK4
Extruded Style Heatsink for TO-220 Mouser:
532-513102B25
Isolator
Bergquist SP400-0.007-00-54
RS
169-2177
Isolatos
TO-220 nylon platstic Insulator hole size M3
The
connections are
63862-1 (CUT STRIP) by
TE Connectivity
/ AMP (cod. Mouser 571-63862-1-CT, cod. RS 718-7987)
The heat sinks have been grounded to avoid receiving
radio frequency so these must be isolated from the transistor.
UPDATE 29 Dec 2019
Using the
6082 in order to keep the Vkf under the max value it is necessary made some
modification adding 4 resistors 2 x 56K 1W and 2 x 150K 2W, see
photo1 and
photo2.
The
voltage has been reduced from 300V to about 280V changing the resistor R13 and
R28 from 18K to 27K on power supply, see
photo3.
UPDATE 19 Apr 2020
The R1,R2,R18,R19 has been reduced to 100Kohm to reduce the input noise.
INTERSTAGE CAPACITOR
Obviously it is fundamental to use a high quality interstage capacitor and for
this project I will test 4 different types of a good UK company.
This test
was necessary to decide which capacitor to use because it is not true that it is
enough to buy the most expensive one to be sure of having the maximum sonic
performance.
It happened to me to discard many high-level interstage
capacitors, also very well evaluated.
In all my sonic performance tests I
always search to be sure of an objective result using more persons and these
with different experiences.
The ClarityCap has been manufacturing high
quality audio grade capacitors for over 30 years.
Clarity Cap CMR MKP 630VDC
This is the most expensive capacitor of the set with
a really detailed sound and a good sound stage.
After the test I chosen to
use this but I recommend it only to those who have a really good source
because otherwise it could sound too tiring.
This is definitely a
totally transparent component that adds nothing to the signal.
The micro
details that can be discovered in already known tracks are impressive.
Clarity Cap
CSA MKP 630VDC
This is the second choice,
it is an incredible
value for money,
in some case it could be preferable to the first
because it give a good
detailed sound, of course not like the first, but
it is more soft so this effect helps in the case of digital sources a bit
harsh like CD player.
Clarity Cap
MR MKP
A good result but some details are lost compared to the
first two.
Here the evaluation expressed is in contrast with the verdict
expressed by Humble
Homemade Hifi.
Clarity Cap
ESA MKP
This capacitor has a very convincing value
for money, there is a big difference from the MR and CSA.
The low frequency cut-off is determined by the value of this capacitor and input resistance of the current amplifier (110Kohm).
Ft(-3dB) = 1 / (2 * pi * C *
R) = 1 / (2 * 3.14 * 0.68uF * 110Kohm) = 1 / ( 2 * 3.14 * 0.68E-6 * 110000) =
2.13Hz
I suggest to use values in the range 0.47uF to 2uF.
TUBES
Here
3 different 6072A tubes of current production and of
course each has a different sound characteristics.
POWER SUPPLY TRANSFORMERS
The power
supply transformer can be used with different voltages and currents, from 20V to
37V. |
|
The power
supply transformer for the driver stage is an 40W R-core model R26-09. You can buy on Alixpress online shop. The secondaries have 2 x 220V 50mA and 2 x 6.3V 0.8A. |
RECTIFIER DIODES
For each channel I have a 36V-0-36V 500VA so instead of a diode bridge I have used a pair of diodes IXYS DSA70C200HB Soft Recovery Schottky 200V 2 x 35A.
Here an interesting article about the use of Schottky diodes in hi-end audio amplifiers.
OUTPUT AND POWER CAPACITORS
I'm sure someone won't like the output capacitor but
this is essential because on the output of the mosfet there is half the power
supply voltage.
Any change to the design to eliminate this component, such
as dual power supply or virtual ground, compromises the main characteristic of
this circuit: the total decoupling from the power supply.
You must consider
the power supply capacitor on the signal path also on any traditional
amplifiers with dual power supply.
Obviously this capacitor must be of the highest possible quality
and these are my choice:
Nichicon KG the my first choice
Jensen Electrolytic these are the my second choice
BHC Slit Foil the my third choice
The
Nichicon KG
capacitors
has been used on all my last hybrid amplifiers and in the my
Amplifier End I
decided to eliminate the bypass capacitors 47uF Solen MKP originally used
because the sound is much better without these.
I have chosen for the
outptu capacitor the value 4700uF because this give a low frequency cut-off very
low also on 4ohm load.
Ft(-3dB) = 1 / (2 * pi * C * R) = 1 / (2 * 3.14 * 4700uF * 4ohm) = 1 / ( 2 * 3.14 * 4700E-6 * 4) = 8.5Hz
Using this value the output impedance give an acceptable 0.2ohm at 100Hz and 0.8ohm at 20Hz (see simulation below), this is much better than any SE tube amplifier but if you want to get a best damping factor use 10000uF.
The power supply capacitor is not on the signal path so it is not critical.
RESITORS
All the resistors on the signal path have 2
positions on pcb because ...
otherwise to get a slightly better result using the
MK132 Caddock.
SOFT START AND TEMPERATURE PROTECTION
I am using this module got on Alixpress because it incluse a soft-start and a temperature protection at 75°.
In order to dissipate all the heat generated by this amplifier in my case I chose this container by HiFi 2000.
Dissipante 05/300B 5U 10mm SILVER
Product
Code: 1NPD05300B
temperature coefficient 0,18 C°/W per each side
Inner baseplate for Dissipante 300mm
Product Code: 1BASEPD300
I used the HiFi 2000 company for almost all the mechanical processes and here there are some specifications used for this phase.
In a second phase I have add another hole on the heatsinks for the temperature sensor (see below in the photos section)
Here the cost of the chassie
1 x Dissipante
05/300B 5U 10mm SILVER (1NPD05300B) €187.00
1 x B) Drilling front panel 10mm
(LAV10MM) €25.00
2 x A) Drilling panel 2/3/4mm (LAV4MM) €50.00
1 x Inner
baseplate for Dissipante 300mm
€14.15
Totals Sub-Total: € 276.15
BRT Italia (Weight: 12.00kg): €15.00
IVA 22%: €56.83
Total: €355.20
Manufacturer Apem Manufacturers
The panel cut out for thid button is 22mm, this is the same size of
noval socket so this is the ideal choice for the 10mm front panel.
Vandal
Resistant Push Button Switches
Part No. AV021003C900
RS
No. 174-6381
SIMULATIONS
Here the simulation of the distortion at the max output level with 44VDC and 3.5A on 8ohm load
Here the simulation of the distortion at the max output level with 44VDC and 3.5A on 4ohm load
Here the simulation of the output impedance
FINAL MEASUREMENTS
Here follows the final measurements on the complete PF2019 in this condition:
Power supply transformer 500VA 36V-0-36V
Diode IXYS DSA70C200HB
Capacitor after rectifier 4700uF 63V
Voltage after the rectifier 44.3VDC ripple 1.4Vrms
Voltage after the regulator (Virtual Battery) 37.5VDC
Noise after the regulator 13.2mVrms
Rbias 0.2ohm 5W 0.6V = 3A
Load 8ohm
Voltage amplifier 6072A
Room temperature 19 °C
Mosfet case temperature 63 °C
THD 0.59% with an output of 12.7Vrms so 20W
Vin 0.4Vrms
Load 4ohm
Vin 0.3Vrms
THD 1.34% with an output of 9Vrms so 20W
FIRST MEASUREMENTS
Here the distortion of the PF2019 drivern by 6072A at the max output level with 45VDC
(after regulator) and 3.5A on 8ohm load measured with
Victor
1kHz sine generator,
Olivine 2
USB ADC and ARTA software.
Voltage gain 13.8 / 0.48 = 28.75x
= 29dB
Here the distortion of the PF2019 drivern by 6072A at the max output level with 45VDC (after regulator) and 3.5A on 4ohm load
Voltage gain 9.5 / 0.35 = 27.14x = 28.6dB
Here the frequency response on 4 and 8ohm load measured with ADALM2000 USB and Scopy software.
PHOTOS
Here you can see a more simple layout in my Inpol/Mofo amplifier.
TOTAL COST
My configuration | |||
description | unit price | quantity | total (euro) |
Vacuum tubes | 16 | 2 | 32 |
Solen MKP 33uF 400V | 10 | 2 | 20 |
Components + pcb | 110 | 1 | 110 |
Mosfet | 3 | 6 | 18 |
Interstage capacitors | 40 | 2 | 80 |
HI-Fi 2000 chassie | 355 | 1 | 355 |
Vandal Resistant Push Button | 20 | 1 | 20 |
Soft-start + termal protection | 25 | 1 | 25 |
500VA transformers | 100 | 2 | 200 |
R-core transformer | 44 | 1 | 44 |
4700uF 63V | 8 | 2 | 16 |
4700uF 50V | 6 | 2 | 12 |
Connectors | 26 | 1 | 26 |
958 |
Cheap configuration | |||
description | unit price | quantity | total (euro) |
Vacuum tubes | 16 | 2 | 32 |
Solen MKP 33uF 400V | 10 | 2 | 20 |
Components + pcb | 110 | 1 | 110 |
Mosfet | 3 | 6 | 18 |
Interstage capacitors (min acceptable) | 10 | 2 | 20 |
HI-Fi 2000 chassie 4mm front panel | 200 | 1 | 200 |
Vandal Resistant Push Button | 0 | 1 | 0 |
Soft-start + termal protection | 0 | 1 | 0 |
300VA transformers | 70 | 2 | 140 |
R-core transformer | 44 | 1 | 44 |
4700uF 63V | 8 | 2 | 16 |
4700uF 50V | 6 | 2 | 12 |
Connectors | 26 | 1 | 26 |
638 |